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With the optimized parameters from the large spot results, the 3D FEM model was tested by simulating the crack (https://srirejekifastboat.com/serial-code/?file=7685) generation for a coupon processed with small spots. Figure 11 displays the simulated crack locations close to the middle plane of the coupon. The simulation results showed that the cracks were located at three regions: (1) along the thinner edge; (2) around 0/3–0/5 mm away from the thinner edge; and (3) around 0/8–1/6 mm away from the thinner edge. Comparing to the experimental crack images shown in Figure 8(b), the simulated results have successfully predicted the cracks generated at the location around 0/8–1/5 mm away from the thinner edge. However, the cracks observed 2/0–2/5 mm away from the thinner edge in experiments were not shown in the simulation.